Basic Principles for High Performance HMIs 2

Example Practices for Vessel Levels

General Considerations for Displays There are many graphic design principles common to all displays, regardless of their level in the hierarchy. These common principles are covered in the following sections with examples. In the next chapters, the detailed considerations for content of each display hierarchy are covered. Use of Color Color perception is a highly … Read more

Basic Principles for High Performance HMIs 1

Display with Access to the Relevant Process Controllers

Overview Much has been learned over the last 20 years regarding good and bad industrial HMI design practices. What we now know to be good design practices have come from a variety of sources, including: HMI deficiencies made apparent by accidents, with resulting in-depth analysis Information from academic research. Information from research by other industries … Read more

The Development of a High Performance HMI Philosophy and Style Guide

S7-1500 Software Controller

It is necessary to create a comprehensive, detailed guideline outlining the principles to be followed in designing a High Performance HMI. Such a document must meet the needs of different roles, has several important components, and a variety of uses. Ideally the contents of the document would be treated as a mandatory standard. In most … Read more

Assessing HMI Performance

Schneider GTO HMI Download Disable

To begin an improvement effort, an existing HMI should be assessed against High Performance HMI best practices. The assessment of HMI performance is much more of an evaluation process, “Does my HMI meet all of these various criteria?” than a numeric or statistical analysis process, “What percentage of the surface area of my displays is … Read more

HMI Best Practices – A Managerial Overview

Overview Display

A High Performance HMI enables an operator to safely and effectively monitor and manage a processing plant. It is based upon best practices for the display of information conforming to known human factors issues and the proper principles for abnormal situation management. The HMI is the operator’s window to the process and is a critical … Read more

The Justification for HMI Change

G1000 Dual-Screen Integrated Avionics in a Small Aircraft

You’ve saved all your overtime money you make as a DCS board operator and used it for flying lessons! You’ve learned to fly in a modern small single-engine aircraft. It utilizes a glass panel – the instrument functions are shown on two large LCD screens. These screens and the information embedded in them and accessible … Read more

The State of Industrial HMIs and Operator Graphics

A typical vendor graphic more appropriate for selling systems than operating a process

In the Beginning – the Control Panel Control rooms date back to the earliest days of manufacturing plants. By the 1930s – 1940s, it was typical to have a small separate room near the process where most of the instruments (typically pneumatic) were grouped. Control panel arrangements received a lot of thought, and instruments were … Read more

PLC Programming Practice-Road roller assembly line

Road roller

Scope of work – Assembly of road roller. An assembly line includes fitting of engine on chassis, fitment of axles, mounting of body, and fitment of wheels and rollers. Conveyor is driven by an electric motor coupled with a gearbox. An electric brake is also connected to the motor that ensures braking of the electric … Read more

PLC programming examples using works2 software

Conveyor application

Conveyor application A box filling line is as shown above. It consists of a flat belt conveyor which carries boxes and a hopper which fills powder into the box. Both conveyor and hopper are controlled by two different VFDs. The quantity of powder can be controlled by rotation of the motor through VFD. A detects … Read more

PLC Programming Practice-Mitsubishi PLC

Analog signals

Mitsubishi PLC series FX PLC SERIES FX-1S PLC FX-1N PLC FX-2N PLC FX-3U PLC FX-3G PLC FX5U PLC Mitsubishi PLC wiring configuration PLC and their programming software PLC Software Q series GT developer FX series GX works2 FX5U GX Works3 Mitsubishi communication protocols USB cable Ethernet Addressing for ladder logic programming Input (X) : Inputs are … Read more

PLC Programming Practice-Pneumatic hammering machine

Pneumatic hammering machine

Operating procedure ● A product is loaded manually at the loading station. If the machine is in auto mode and there is no fault (emergency pressed) then the machine should start when start PB is pressed. ● If a product is present inside the cabin (sensor 3), then the door1 will remain closed and the … Read more